It can be difficult and confusing to relate the ISO parameters on the verification report to what is actually happening in a barcode. Here we will attempt to connect those dots in a way that makes them clearer.

Let’s begin with the parameter Modulation. Here is how it is reported for a 1D barcode. It is downgraded to  C—but why?

The verification report offers some clues.  In the details window on the right, you can see that Average Bar Gain is a significant 11%,fully one-third of the bar gain tolerance of +33%, but it is not sufficiently high to earn a warning such as that shown for the X dimension on this UDI compliant Code 128.

What could be causing the Modulation issue? A close examination will reveal the issue.  Click here to see a video close-up of this barcode. Knowing that Modulation detects reflectance variations in the dark and/or light reflectance values, you can easily see the unevenness of the bar color.

This graphically demonstrates the helpfulness of taking a close look at a barcode to understand the verification report.


Here is a more extreme example, a GTIN12 failing the parameter Decodability.

In this case Modulation is not involved, but  Average Bar Gain is a factor–a factor of 3! 

  Gain exceeds tolerance by almost 3 times. take a closer look here. The ragged edges are not nearly as problematic as are the heavily gained bars, robbing width and reflectivity from the adjacent spaces.

 


Verifiers are accurate and thorough, but the results can sometimes be hard to understand. A low power magnifier can help provide that understanding.

The burned out thermal print head pixels are obvious in this macrophoto, but to the unaided eye what should be a single wide bar can appear to be two narrow bars.

Do not overlook a quick, close visual inspection of a problematic barcode. Once you know what is wrong, you can take informed steps to solving the problem.

3db Barcode Testimonial

Our company (an advanced software company) recently worked with Barcode Test to source a barcode verifier.  Not long ago, we were awarded a contract requiring products to be marked with IUIDs in accordance with MIL-STD-130.  For that standard, marking labels must pass a verification test that evaluates many variables (contrast, size, clarity, syntax, modularity, and more).  After a thorough search, we reduced our options to a select few.

In our search for a verifier, the Axicon line caught our attention.  Barcode Test is our regional reseller for this product.   From the beginning, they were very prompt with their responses.  We ended up having a quick call with John Nachtrieb to go over our needs.  John was extremely easy to work with and provided a lot of great information.  He was very knowledgeable on the matter and was quick to offer up a demo unit (free of charge).

Upon receiving the demo verifier and testing it, a few questions arose.  John joined a call with us and answered all our questions.  Ultimately, the Axicon verifier wasn’t the best fit for us, so we shipped the demo back.  John was completely understanding.  A few weeks later, Barcode Test reached back out with another possible verifier for us to try.  While they didn’t sell that brand, they just wanted to help us find the best option that met our needs. They even offered to send us the unit that they have in-house to see if it worked to our liking. 

Barcode Test is truly a great company to work with.  Their service and willingness to help the customer are far beyond what you typically get from other companies.  They are experts in barcode quality assurance and seem willing to help in any way they can (even if that means not getting a sale and recommending another option that better fits the customer’s needs).  If anyone is in the market for barcode verification/scanning services or products, I would highly recommend giving Barcode Test a call.

Regards,

Production Manager