Kevin Wenning on Unsplash


The impending death of the barcode has been predicted literally for decades. The long and continuing history of barcodes and its steady expansion into unexpected and novel usages reminds us of Mark Twain’s May 1897 comment, “The reports of my death are greatly exaggerated.”

Here is a brief, incomplete, evolving list of the technologies that have threatened to make barcodes obsolete:

  • RFID
  • Vision Systems
  • Robotics
  • eCommerce
  • digital watermark

 

The benefits of RFID are impressive and offer some real advantages over barcodes. The supposed obstacle preventing RFID from replacing barcodes has been substantially dispatched: the cost of the tag. Nevertheless cheap tags have not replaced barcodes, which have survived—and thrived. RFID does not require line-of-sight scanning, but it is harder to control—to scan just one item rather than a roomful or box full of items. RFID and barcodes co-exist very successfully, each bringing its benefits to bear.

In similar fashion, vision systems and robotics have not replaced barcodes but have benefited from incorporated barcodes into their functionality, and primarily for the same reason: to identify an individual.

Vision systems can distinguish apples from oranges; they may even be able to distinguish a Gala from a Pink Lady, but they cannot tell a New Zealand Gala from an Australian Gala, or one from supplier A and supplier B. Vision systems are great at identifying classes of product but not batches or individuals. It takes a barcode to do that.

patricio davalos on Unsplash

Robotics systems similarly rely on barcodes to distinguish individuals from classes. For example, in a Honda manufacturing facility, a scanner on a robotic installation arm scans the barcode on a rear window to make sure it is going into a CRV and not a Pilot.

Barcodes are not always used in such systems to identify individual parts, especially very small parts such as fasteners. The barcode can identify a reel, carton or tray of small parts or sub-assemblies.

Online shopping was widely predicted to be the demise of barcodes, and this was not altogether incorrect: the checkout scanner was eliminated. Up-steam operations rely on barcodes for kitting, picking and fulfillment, and of course logistics identify and track shipments with barcodes.

Electronic records were predicted to be the perfect replacement for paper documents, saving trees while making data shareable across disparate platforms. The sheer number of different types of documents has necessitated identifying them by class and usage. Barcodes are doing that. Patients are identified by barcoded wrist bands; medications are barcoded. Accurate bedside dosing relies on barcodes to make sure patients get the right medications.

Digital watermark made a lot of noise about making frontline check out faster, solving a problem that really wasn’t a problem. The so-called invisible barcode is interesting but does the same thing a barcode already does very well. Maybe marking consumer goods isn’t the right application?

Barcodes are not perfect—they do have limitations. As Seth Godin has wisely observed, “perfect is the enemy of good” and barcodes do a good job and play nice with other technologies that also do a good but different job. Together they provide a solution and things get made, supply chains deliver product securely and economies thrive. Barcodes continue to find interesting and unexpected utility. The reports of their death are greatly exaggerated.

Do you have examples of barcodes in new uses? Share them with us! Your comments are always welcome.

3db Barcode Testimonial

Our company (an advanced software company) recently worked with Barcode Test to source a barcode verifier.  Not long ago, we were awarded a contract requiring products to be marked with IUIDs in accordance with MIL-STD-130.  For that standard, marking labels must pass a verification test that evaluates many variables (contrast, size, clarity, syntax, modularity, and more).  After a thorough search, we reduced our options to a select few.

In our search for a verifier, the Axicon line caught our attention.  Barcode Test is our regional reseller for this product.   From the beginning, they were very prompt with their responses.  We ended up having a quick call with John Nachtrieb to go over our needs.  John was extremely easy to work with and provided a lot of great information.  He was very knowledgeable on the matter and was quick to offer up a demo unit (free of charge).

Upon receiving the demo verifier and testing it, a few questions arose.  John joined a call with us and answered all our questions.  Ultimately, the Axicon verifier wasn’t the best fit for us, so we shipped the demo back.  John was completely understanding.  A few weeks later, Barcode Test reached back out with another possible verifier for us to try.  While they didn’t sell that brand, they just wanted to help us find the best option that met our needs. They even offered to send us the unit that they have in-house to see if it worked to our liking. 

Barcode Test is truly a great company to work with.  Their service and willingness to help the customer are far beyond what you typically get from other companies.  They are experts in barcode quality assurance and seem willing to help in any way they can (even if that means not getting a sale and recommending another option that better fits the customer’s needs).  If anyone is in the market for barcode verification/scanning services or products, I would highly recommend giving Barcode Test a call.

Regards,

Production Manager