How can you determine what barcode colors are acceptable for linear barcodes? Do you have to actually print a barcode before you can tell if it will work?

No! You can fairly easily test possible colors for the barcode and/or the background to see if they will work. Bear in mind, however, you might or might not exactly duplicate the color swatches you are using are for your test.

 Testing Barcode Colors is Quick and Easy

There are a lot of factors involved in producing an exact barcode color match so be aware, this test will only get you in the ballpark. A good rule of thumb is, if your test results indicate that the colors you are testing produce a marginally safe result, it’s probably wise to use color or color combination that produces less marginal results.

 Symbol Contrast is how barcode colors are measured and graded

The bottom line issue is color contrast, or in barcoding, Symbol Contrast. How is it measured and where is the threshold between acceptable and unacceptable results?

Symbol Contrast or SC is a straight subtraction of the minimum reflectance value (Rmin) from the light reflectance value (Rmax). These values should be expressed as percentages. The Rmin is always the color for the bars; the Rmax is always the background color. The threshold is 40% to achieve an ANSI/ISO C grade, but if you’re printing a barcode on corrugated, the threshold is 20% for an ANSI/ISO D.

 

Let’s say you want to print an ITF14 on corrugated using a combination of green and red for the barcode and background. If you use a reflectance densitometer, make sure it has a 660nm (+ 10nm) red light source. A white light reflectance densitometer will not work for this.

 Barcode colors must be measured using 660nm red light

Some verifiers can be used as reflectance densitometers and can collect Rmin and Rmax values automatically—and some will even do the SC calculation for you.

Looking at the Details panel in the upper right quadrant of the Axicon Verifier report, our green and red barcode colors will produce a Symbol Contrast value of 70%–perfectly acceptable for printing a barcode.

Notice in the Scan Reflectance Profile panel at the bottom of the Axicon Verifier report, that the Static Reflectance option is enabled (checked). This sets the verifier to operate as a reflectance densitometer without testing an actual barcode.

 

Axicon Static Reflectance Profile

Simple and quick! But remember—this is the result for these particular barcode colors. For you to achieve these same results you must duplicate these exact colors as best you can. But having achieved an SC of 70%, you‘ve got a lot of latitude! This is a pretty safe color combination.

Best of luck—and as always, your comments or questions are most welcome. And please write in to suggest other topics you’d like to see addressed here.

All the best!

3db Barcode Testimonial

Our company (an advanced software company) recently worked with Barcode Test to source a barcode verifier.  Not long ago, we were awarded a contract requiring products to be marked with IUIDs in accordance with MIL-STD-130.  For that standard, marking labels must pass a verification test that evaluates many variables (contrast, size, clarity, syntax, modularity, and more).  After a thorough search, we reduced our options to a select few.

In our search for a verifier, the Axicon line caught our attention.  Barcode Test is our regional reseller for this product.   From the beginning, they were very prompt with their responses.  We ended up having a quick call with John Nachtrieb to go over our needs.  John was extremely easy to work with and provided a lot of great information.  He was very knowledgeable on the matter and was quick to offer up a demo unit (free of charge).

Upon receiving the demo verifier and testing it, a few questions arose.  John joined a call with us and answered all our questions.  Ultimately, the Axicon verifier wasn’t the best fit for us, so we shipped the demo back.  John was completely understanding.  A few weeks later, Barcode Test reached back out with another possible verifier for us to try.  While they didn’t sell that brand, they just wanted to help us find the best option that met our needs. They even offered to send us the unit that they have in-house to see if it worked to our liking. 

Barcode Test is truly a great company to work with.  Their service and willingness to help the customer are far beyond what you typically get from other companies.  They are experts in barcode quality assurance and seem willing to help in any way they can (even if that means not getting a sale and recommending another option that better fits the customer’s needs).  If anyone is in the market for barcode verification/scanning services or products, I would highly recommend giving Barcode Test a call.

Regards,

Production Manager