The ISO numerical grade relates to the ANSI alphabetical grade as shown on the following chart:

 An A or ISO 4.0 Symbol Grade does not “guarantee” that a symbol will successfully scan everywhere. Nor does an F or ISO 0.0 Symbol Grade “guarantee” that a symbol will fail everywhere. Not all F’s are equally bad.

Symbol Grade is a guideline, a predictor but not a certification of scanning success. This is because scanning technology is an evolving opto-electronic technology, with varying electronics and varying firmware, all of them aging and operated with varying degrees of rough handling, all in different and varying environments.

The unit of measure for the verifier grade protocol is one scan. This is also known as first read rate. A symbol with an A grade will generally scan successfully on the first try.

An “A” Grade Does Not Guarantee Barcode Scanning

Symbols achieving a Symbol Grade B will not be as high quality as Symbol Grade A barcodes; one or more of the parameters is downgraded to a B; the first read rate will be lower. These symbols will likely require occasional rescanning to be decoded successfully.

Symbol Grade C barcodes will need to be rescanned more than B symbols. Rescanning means redundant scanning of the same symbol, and more frequent rescanning of different examples of the same symbol. It is important to understand that the performance of a single barcode does not necessarily predict the quality of an entire print run.

A symbol with a D may require multiple scans to decode successfully. F grade symbols are unlikely to scan successfully in most scanning environments.

An “F” Grade Does Not Guarantee Non-Scanning

Attributes that degrade symbol quality should be avoided—things such as gradient, variable or patterned background color or designer features such as logos or graphics within or near to the symbol. Users sometimes believe that F grade symbols are acceptable because the verifier was able to decode them. The significant thing is the Symbol Grade, not the successful decode. Verifiers and scanners differ in this regard.

How the Symbol Grade is obtained is an important consideration. The verification process should never be “optimized”. The test samples should be representative of the entire print run, usually drawn from the beginning and the end of the run, with in-process samples pulled periodically during the run.

Always Verify Barcodes in Their Final Form

Tested samples should always be in their final form exactly as they are ultimately presented to the end-user scanner. If they are laminated in final form, they should be laminated when they are verified. If they are inserted into a page of text, they should be in that form when verified.

The process is as important as the verifier device, which should be an ISO compliant device. It is meaningless to use a quality testing tool with no performance benchmark. For the same reason, the verifier should be recently calibrated and tested for conformance using performance qualification test barcodes with engineered errors of known type and magnitude.

It is good practice to have a reference standard card of barcode images available with which to confirm that a verifier is performing within its allowable range of tolerances as a test device. NIST-traceable calibrated, certified standard test cards are available for a range of 1D and2D symbols. They may be obtained from the following sources:

Barcode-Test LLC – http://www.barcode-test.com – 630-235-6077

Applied Image, Inc –https://www.appliedimage.com – 582-482-0300

GS1 – http://www.gs1us.org – (609) 620-4656

 

3db Barcode Testimonial

Our company (an advanced software company) recently worked with Barcode Test to source a barcode verifier.  Not long ago, we were awarded a contract requiring products to be marked with IUIDs in accordance with MIL-STD-130.  For that standard, marking labels must pass a verification test that evaluates many variables (contrast, size, clarity, syntax, modularity, and more).  After a thorough search, we reduced our options to a select few.

In our search for a verifier, the Axicon line caught our attention.  Barcode Test is our regional reseller for this product.   From the beginning, they were very prompt with their responses.  We ended up having a quick call with John Nachtrieb to go over our needs.  John was extremely easy to work with and provided a lot of great information.  He was very knowledgeable on the matter and was quick to offer up a demo unit (free of charge).

Upon receiving the demo verifier and testing it, a few questions arose.  John joined a call with us and answered all our questions.  Ultimately, the Axicon verifier wasn’t the best fit for us, so we shipped the demo back.  John was completely understanding.  A few weeks later, Barcode Test reached back out with another possible verifier for us to try.  While they didn’t sell that brand, they just wanted to help us find the best option that met our needs. They even offered to send us the unit that they have in-house to see if it worked to our liking. 

Barcode Test is truly a great company to work with.  Their service and willingness to help the customer are far beyond what you typically get from other companies.  They are experts in barcode quality assurance and seem willing to help in any way they can (even if that means not getting a sale and recommending another option that better fits the customer’s needs).  If anyone is in the market for barcode verification/scanning services or products, I would highly recommend giving Barcode Test a call.

Regards,

Production Manager