After many months of technical committee deliberations, the ISO committee has released an update to the ISO 15416 Standard. This impacts how 1D barcode verifiers calculate and report grading.

The importance of the update derives from the importance of this ISO specification. It’s all about managing the potential risk associated with barcodes that don’t perform as expected because of low quality. A brief review underscores why this is important.

Although barcode scanners also must comply with a similar performance standard—ISO15426-1 for 1D barcodes and ISO 15426-2 for 2D symbols—the several attributes to which scanners should comply have a tolerance. They will not all perform identically. Furthermore, scanners have evolved in several ways. Initially, in the days of linear-only barcodes, scanners were all laser-based. Then came linear CCD arrays, and most recently, camera-based digital scanners. This evolution also brought changes in decode algorithms, the mathematics behind how the reflective differences in the barcode images that encode the barcode data are interpreted.

Old Whole Number Report

Therefore, in the real world, you not only have barcodes of various levels of print quality circulating through supply chains and point-of-sale systems, you also have scanners of varying degrees of accuracy and aggressiveness attempting to read them. That is why ISO compliance barcode verification is so vital—and why a change to the verification standard is so important.

The recent update to ISO 15416 changes the way grading is calculated and reporting for the following parameters:

  • Symbol Contrast (SC)
  • Modulation (MOD)
  • Decodability
  • Defect

These are the “graded” parameters that contribute to the scan grade of a barcode. In other words, these parameters could product a grade of 0.0 (ANSI F) or 4.0 (ANSI A) or anything in between. There are also non-graded or Pass/Fail parameters that are not affected by this spec change.

Up until the recent update, the grading of the graded parameters was measured only to the lowest whole-number and its equivalent lowest ANSI letter. For example, in the old grading

Fractional Grade Report

system, an ISO score of 2.6 for Decodability would have been rounded down to 2.0 and reported as an ANSI C. The update requires fractional (first decimal place) grading, and the 2.6 ISO score will now be reported as an ANSI B.

 

At first look, it seems that the update will produce consistently higher grades, and that is not necessarily true. When doing ISO- recommended 10 scan averaging the final grade could be above or below the numerical threshold for the higher or lower letter grade.  What the ISO specification update really emphasizes is the importance of paying attention to the ISO numerical grade. Only this can tell you if the C grade is a high C (approaching a B), a solid middle-of-the-road C or a low C (approaching a D).

This might seem like a hair-splitting exercise, but remember, the whole point of barcode verification is predicting barcode performance in a world of inconsistent scanner behavior and latent barcode-related liability. Fractional grading makes it easier to see subtle barcode grade migrations during a print run and to anticipate problems before they actually occur. Fractional grading makes barcode verification more accurate—and that could be an important factor in differentiating whether an apparently bad barcode is really the fault of the barcode itself or the scanner.

For those of us concerned with ISO 15415 for 2D symbols such as QR Code and Data Matrix, whole number grading will continue into the foreseeable future. A fractional grading update is not yet on the agenda, although grading is currently reported to one decimal point.  Fractional grading is less of an issue with matrix codes since only one scan is taken—the ISO-recommended 10 scan protocol is not an issue with 2D symbologies.

 

 

3db Barcode Testimonial

Our company (an advanced software company) recently worked with Barcode Test to source a barcode verifier.  Not long ago, we were awarded a contract requiring products to be marked with IUIDs in accordance with MIL-STD-130.  For that standard, marking labels must pass a verification test that evaluates many variables (contrast, size, clarity, syntax, modularity, and more).  After a thorough search, we reduced our options to a select few.

In our search for a verifier, the Axicon line caught our attention.  Barcode Test is our regional reseller for this product.   From the beginning, they were very prompt with their responses.  We ended up having a quick call with John Nachtrieb to go over our needs.  John was extremely easy to work with and provided a lot of great information.  He was very knowledgeable on the matter and was quick to offer up a demo unit (free of charge).

Upon receiving the demo verifier and testing it, a few questions arose.  John joined a call with us and answered all our questions.  Ultimately, the Axicon verifier wasn’t the best fit for us, so we shipped the demo back.  John was completely understanding.  A few weeks later, Barcode Test reached back out with another possible verifier for us to try.  While they didn’t sell that brand, they just wanted to help us find the best option that met our needs. They even offered to send us the unit that they have in-house to see if it worked to our liking. 

Barcode Test is truly a great company to work with.  Their service and willingness to help the customer are far beyond what you typically get from other companies.  They are experts in barcode quality assurance and seem willing to help in any way they can (even if that means not getting a sale and recommending another option that better fits the customer’s needs).  If anyone is in the market for barcode verification/scanning services or products, I would highly recommend giving Barcode Test a call.

Regards,

Production Manager